Aircraft Design and Manufacturing Services

AeroChamp provides integrated design, engineering, and manufacturing solutions for defence aircraft parts, aerospace components, and mechanical and electronic sub-assemblies. From concept development, reverse engineering, and detailed design to precision manufacturing, electronic system development, testing, and finishing, our teams support projects across the complete product lifecycle. With experienced engineers, advanced manufacturing capabilities, and established industry partnerships, we develop customized solutions for replacement parts, modernization programs, and specialized defence aerospace requirements.

Precision Aerospace and Defence Manufacturing

AeroChamp provides precision manufacturing for defence aircraft and aerospace components, including VMC, multi-axis CNC machining, lathe, milling, screw machining, wire cutting, laser cutting, waterjet cutting, and 3D printing. Components can be manufactured to tolerances of up to 5 microns based on drawings, samples, approved designs, and reverse-engineered data.

Aerospace Materials, Sourcing and Finishing

AeroChamp sources aerospace metals, alloys, plastics, and specialized materials through approved suppliers. Manufacturing support includes heat treatment, hardening, electroplating, protective coatings, painting, buffing, testing, and other applicable finishing processes, with material certification where required.

Electronic Control Systems

AeroChamp designs and manufactures analogue, digital, and hybrid electronic control systems, PCB assemblies, electronic cards, signal interfaces, and customized sub-assemblies for airborne and defence applications. We also support modernization of obsolete valve- and relay-based aircraft control systems using solid-state and hybrid electronic solutions.

Aircraft Lighting and Electronic Upgrades

AeroChamp develops electronic upgrades for aircraft lighting and control applications, including LED-based landing gear and cabin lighting systems. These solutions support replacement of conventional lighting and modernization of legacy aircraft electrical and electronic systems.