AeroChamp provides reverse engineering and product development solutions for defence aircraft parts, aerospace components, and mechanical and electronic sub-assemblies. Our capabilities support the recreation, replacement, modernization, and development of defence aviation components from existing parts, samples, drawings, and technical references. Through advanced inspection, CAD modelling, engineering analysis, prototyping, testing, and manufacturing, we support the development of application-specific solutions for defence aircraft and associated systems.
AeroChamp uses probe and laser CMM systems for dimensional inspection and geometry capture. Engineering teams develop 2D drawings and 3D CAD models using AutoCAD, CATIA, SolidWorks, and Creo, followed by prototype development, functional evaluation, and testing based on defined requirements.
Reverse-engineered components are manufactured using VMC, multi-axis CNC, milling, turning, wire cutting, laser cutting, and waterjet cutting. Heat treatment, hardening, electroplating, and surface finishing are also supported. 3D printing and additive manufacturing can be used for suitable prototypes and low-volume, non-critical applications.
AeroChamp supports reverse engineering of defence aircraft electronic systems and sub-assemblies, including circuit evaluation, digital design, PCB assembly, stencil application, pick-and-place, and wave soldering. Where technically applicable, legacy analogue, valve, and relay-based systems can be modernized using solid-state electronic solutions.
